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Customized Permalloy Shielding Covers from China Suppliers – High Magnetic Permeability Factory

Specifications: Customized

 

Product Description: Our high-performance permalloy shielding cover is constructed from premium 1J85 material, renowned for its exceptional high magnetic permeability and minimal coercive force. This makes it an ideal choice for superior shielding and anti-interference in weak magnetic field applications. As a leading factory and reliable suppliers in China, we ensure that our products meet the highest standards of quality and performance.

 

Product Category: Permalloy Shielding Cover

    Product Overview & Core Highlights

    Product introduction: Other shielding covers. Engineered primarily for high-grade anti-interference protection of various sensitive components and operational equipment in intense electromagnetic environments. Widely utilized across complex electromagnetic scenarios, industrial transformers, precision sensors, and advanced electronic units.

    Application Fields

    Mainly used for anti-interference protection of various equipment and electronic components in strong magnetic environments. Widely used in transformers, sensors, and varied electromagnetic situations.

    Core Material

    Generally made of high magnetic permeability 1J85 material. Thicknesses available: 0.5mm, 0.8mm, 1.0mm, 1.2mm, and 1.5mm.

    Exquisite Craftsmanship

    Seiko punch mold opening and precision stamping production deliver accurate structural dimensions and exceptional reliability.

    High Customization

    To meet the diverse and stringent needs of customers, various geometric specifications and configurations can be customized.

    Process Features

    Mold stamping production delivers tight tolerances and outstanding magnetic attenuation after high-temperature heat treatment.

    Material Characteristics & Technical Analysis

    Other shields are typically made from high magnetic permeability 1J85 material, which possesses superior magnetic permeability and extremely low coercivity. In weak magnetic fields, it exhibits excellent shielding and anti-interference capabilities. It is mainly used for anti-interference protection of various equipment and electronic components in strong magnetic environments, widely applied across transformers, sensors, and diverse electrical apparatus.

    1J85 material is a specialized high magnetic permeability alloy, usually composed of nickel and iron, featuring exceptionally high permeability and low coercive force. This allows it to excel at shielding weak magnetic fields and drastically reducing electromagnetic interference. These shielding covers are engineered not only to effectively block external magnetic fields, but also to prevent magnetic radiation generated by internal equipment from escaping and interfering with nearby devices.

    These shields are manufactured via precision die stamping, ensuring exact dimensions and reliable consistency across production batches. Following high-temperature heat treatment, the magnetic shielding efficiency of the shielding cover is further optimized. This sophisticated production process enhances both the mechanical structural strength and its operational durability in complex electromagnetic environments.

    In practical applications, other shields protect highly sensitive electronic components such as precision sensors, signal processors, and high-frequency communication hardware to guarantee uncompromised performance under strong magnetic influences. Furthermore, they are extensively installed in power units like transformers and inductors to restrain magnetic field leakage, notably enhancing operational efficiency and overall equipment safety.

    Technical Specifications

    Trademark Standard Level Strip Thickness (mm) At 0.08 Magnetic Field Permeability u0 (Gs/Oe) Maximum Magnetic Permeability um (Gs/Oe) Coercivity Hc (A/m) Saturation Magnetic Induction Bs (Gs)
    No less than No greater than No less than
    1J79B YB/T5251-2013 0.05 20,000 150,000 0.03 7,500
    0.1 22,000 200,000 0.02
    0.2 24,000 220,000 0.015
    1J85B YB/T5251-2013 0.05 45,000 150,000 0.02 6,500
    0.1 55,000 180,000 0.015
    0.2 65,000 220,000 0.01
    0.3 65,000 250,000 0.009
    * Note: The magnetic properties of YB/T5251-2013 presented in the table above are measured under DC (direct current) state.

    Frequently Asked Questions (FAQ)

    What primary core materials are used for these shielding covers? ▼
    They are generally made from high magnetic permeability alloys such as 1J85 (composed of nickel and iron) and 1J79B. These materials exhibit exceptionally high permeability and extremely low coercivity, making them ideal for intercepting both weak and strong magnetic interference.
    What thicknesses and customization options are available? ▼
    Standard thicknesses include 0.5mm, 0.8mm, 1.0mm, 1.2mm, and 1.5mm, alongside specialized foil/strip thicknesses ranging from 0.05mm to 0.3mm. Because we employ precision punch mold tooling, customized dimensions and configurations are fully supported.
    How does high-temperature heat treatment enhance shielding performance? ▼
    After the mechanical punch and die stamping process, high-temperature heat treatment optimizes the grain structure of the alloy. This process substantially improves the magnetic shielding effect, boosts mechanical strength, and ensures long-term operational stability in complex electromagnetic environments.
    Can the shields prevent internal magnetic radiation from leaking outward? ▼
    Yes. The shielding covers are engineered with bidirectional shielding effectiveness. They isolate sensitive internal components from external interference while simultaneously preventing magnetic fields generated by internal components from leaking out and affecting neighboring systems.
    What are the key application areas for these shielding products? ▼
    They are widely deployed across electronic sensors, signal processors, precision telecommunication devices, and power distribution apparatus including transformers and inductors to reduce magnetic leakage and improve efficiency.
    Under what testing conditions are the magnetic properties verified? ▼
    In compliance with the YB/T5251-2013 specification standard, all magnetic properties such as initial permeability (u0), maximum permeability (um), coercivity (Hc), and saturation induction (Bs) are measured under direct current (DC) state.